Ball Screw Jack

Why Choose Us

 

 

Customized Service
The company can customize the machine according to the production needs of different customers, processing speed, moving speed, processing size, etc. can be adjusted to meet the individual needs of different customers.

 

Professional Team
The company has a professional technical team and after-sales service team, which can provide customers with timely and professional technical support and solutions.

 

Integrity
The company adheres to the business philosophy of honesty and trustworthiness, focuses on product quality and service quality, and has won wide praise from customers.

 

Continuous Cooperation
The company has established long-term and stable cooperative relationships with customers in many parts of the country, and many customers have purchased the machines for many times due to their superior performance, which further proves the quality of the company's products and service level.

 

What is Ball Screw Jack

 

 

Ball Screw Jacks use a ball screw and nut made from hardened alloy steel with hardened bearing balls carrying the load between the nut and screw. This rolling action reduces friction between the nut and the screw, permitting smooth and efficient movement of the load. Because of the greater efficiency and rolling action, the ball screw can operate at higher speeds and increased duty cycle when compared with the machine screw jack.

  • High Load Ball Screw Jack
    High Load Ball Screw Jack

    High Load Ball Screw Jack is a high-precision transmission device with outstanding heavy-load capacity. It adopts a ball screw pair as the core transmission component. The rotational motion of the
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  • JTB Ball Screw Jack
    JTB Ball Screw Jack

    The JTB Ball Screw Jack is an efficient transmission device that relies on rolling friction between the balls, the screw, and the nut to achieve precise conversion between rotational and linear
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  • High Quality Ball Screw Jack
    High Quality Ball Screw Jack

    High Quality Ball Screw Jack is a mechanical device that converts rotary motion into linear motion. The following is an introduction from the aspects of its composition and performance:Core
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  • High Performance Screw Jack
    High Performance Screw Jack

    The High Performance Screw Jack produced by our company, as a basic lifting component widely used in industries such as machinery, metallurgy, construction and water conservancy equipment, has won
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  • Worm Gear Ball Screw Jack
    Worm Gear Ball Screw Jack

    The Worm Gear Ball Screw Jack is a lifting device that combines high efficiency and stability. Its core components use precision-machined worm gears and ball screws to ensure the smoothness and
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  • Manual Ball Screw Jack
    Manual Ball Screw Jack

    Manual Ball Screw Jack is an excellent choice for precise control and stable lifting. It has super high transmission efficiency, and can easily achieve smooth lifting and lowering with manual
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  • High Load Stainless Steel Screw Jack
    High Load Stainless Steel Screw Jack

    High load Stainless Steel Screw Jack, excellent load-bearing, corrosion-resistant! Easily handle high loads, stable and reliable; stainless steel material, durable in harsh environments.
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  • Ball Screw Elevator
    Ball Screw Elevator

    As an efficient and stable lifting equipment, Ball Screw Elevator plays an important role in the modern industrial field. With its precise positioning, smooth operation and efficient transmission
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  • JWB Series Ball Screw Jack
    JWB Series Ball Screw Jack

    JWB Series Ball Screw Jack is a kind of lifting mechanism using ball screw as transmission element. It uses the rolling friction between the ball screw and the nut to transfer power, so as to achieve
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Advantages of Ball Screw Jack

High efficiency: Ball screw jacks adopt rolling friction, compared with sliding friction, its driving torque is greatly reduced, and it can realize high-efficiency motion conversion, and the transmission efficiency can reach 90% to 98%, which saves energy and improves work efficiency.


High precision: During the movement of ball screw elevator, due to the small friction resistance, it can ensure the realization of accurate micro-feeding, and at the same time, due to the small temperature rise in the movement, it can obtain relatively high positioning and repeat positioning accuracy.


Long service life: Due to the use of high-quality materials and precision machining technology, ball screw jacks have a long service life with very high accuracy retention, and the wear and tear generated during use is very small, so the service life can be effectively extended.


Low failure rate: Ball screw jacks adopt new technology and good adjustment methods in design, which makes the equipment failure rate relatively low and ensures the stable operation of the equipment.


Good motion characteristics: Ball Screw Jacks run smoothly without chattering and crawling phenomenon, low friction resistance, can carry out precise micro-feeding control, and also can drive several same parts or devices at the same time to get good synchronization effect.

 

Working Principle of Ball Screw Jack

 

The working principle of Ball Screw Jacks is mainly based on the rolling friction of the balls between the screw and the nut. When the screw rotates, the ball rolls in the spiral groove, which pushes the nut to make a linear movement along the screw axis. Conversely, when the nut is subjected to external forces to do linear movement, will also be driven by the ball screw rotation. This kind of rolling friction transmission has the advantages of high transmission efficiency, small friction resistance, smooth movement and so on. The working principle of ball screw elevator can also be realized through the worm gear vice deceleration transmission torque, and by the screw into a linear movement of the mechanism. This kind of mechanism can withdraw the power self-locking at any position, which has the characteristics of “safe and reliable” and “small power and big thrust”. Ball screw elevator is widely used in machinery, metallurgy, construction, chemical industry, medical treatment, culture and health and other industries, powered by electricity, through the motor or hand-driven worm gear rotation, worm gear driven worm gear deceleration and rotation, worm gear cavity is processed into the internal thread, driving screw up and down movement, so as to achieve the lifting or lowering of the heavy load.

Application areas of Ball Screw Jacks

Industrial automation field
Production line applications: In various automated production lines and robotic applications, ball screw jacks can provide precise positioning and control functions, thus improving production efficiency and reducing labor costs. Its high precision makes it an indispensable part of automated production lines.
Precision drive: As a precision drive component, ball screw jacks can be used in the feed movement mechanism of various machine tools and equipment to improve machining accuracy and simplify structural design. This helps to improve the overall quality of products and production efficiency.


Machine tool industry
Machine feed: Ball screw jacks play an important role in the machine tool industry, which can be used in the feed movement mechanism of the machine tool to ensure the stability and accuracy of the machining process. This is of great significance to improve the machining capacity of machine tools and product quality.

Pavilion exhibition and exhibit display

Aerial working platform: In the exhibition hall exhibition and exhibits display and other occasions, ball screw jacks can build a simple manned aerial working platform, providing a safer and more convenient working environment for electric power patrolmen, maintenance personnel and so on. This helps to improve work efficiency and reduce safety risks.

Industrial manufacturing and logistics

Industrial manufacturing: Ball screw jacks are widely used in machinery manufacturing, metallurgy, chemical industry and other industrial fields for lifting, separating, loading and handling of goods. Its strong carrying capacity and stable performance make it one of the indispensable equipments in industrial manufacturing.
Logistics and distribution: In the logistics and distribution industry, ball screw jacks can be used for goods sorting, warehousing, warehousing and other operations. Its precise transmission control and efficient operation efficiency help to improve the overall operation efficiency and accuracy of logistics enterprises.

Medical equipment

Surgical tables and imaging equipment: Ball screw jacks with high safety performance and specification can be used in medical equipment such as surgical tables and imaging equipment. Its stable lifting performance and precise control function help to provide safer and more reliable protection for medical work.

 

滚珠丝杠升降机

 

Ball Screw Jack Structure Composition

Screw is a kind of shaft with helical grooves, which is designed so that the ball can roll on it to realize linear motion. The nut is a kind of shaft which is matched with the screw.


The nut is the part that fits the screw and also has a helical groove inside, which is used to work with the ball to transmit force and motion.


The ball sits between the screw and the nut's helical groove, transmitting force and allowing the system to operate efficiently and accurately.


The ball return is used to keep the balls in a certain path during the cyclic movement, ensuring the smooth operation and longevity of the ball screw jack.

Ball Screw Jack Maintenance

1. Lubrication: Regular lubrication of ball screws is a key step in maintenance. The use of lubricants can improve the wear resistance and transmission efficiency of ball screws. Lubricant can be divided into two categories: lubricant and grease, choose the appropriate lubricant according to the use of environment and working conditions. Lubricants are generally used in total loss systems, while greases are used in applications that require longer lubrication. Grease should be applied to the threaded raceway and the housing space where the nut is mounted, while lubricant is injected into the nut space through the oil hole in the housing. It is recommended that the grease be replaced every six months and the screws cleaned of old grease and new grease applied, or in the case of ballscrew subassemblies using lubricating oil, oiled before each machine operation.


2. Protection: Ball screws and other rolling friction transmission devices, should avoid hard dust or chips dirt into, so must be equipped with protective devices. If the ball screw sub is exposed on the machine tool, it should be protected by closed guards, such as spiral spring steel belt casing, telescopic casing and folding casing. If the ballscrew sub is in a concealed position, it can be protected by a seal. When installing, one end of the guard is connected to the side of the ball nut, and the other end is fixed on the support seat of the ball screw. Avoid touching the guard during the work, and the guard should be replaced in time if it is damaged.


3. Regular inspection: Regularly check whether the connection between the screw support and the bed is loose, whether the connecting parts are damaged, as well as the working condition and lubrication status of the screw support bearings. This helps to find and solve potential problems in time and ensure the good working condition of the ball screw.


4. Appearance and function check: The appearance of the ball screw jacks should be comprehensively inspected every month, including checking whether there are obvious scratches, dents or rust on the surface of the equipment, checking whether the connecting parts are tight, and whether there is any accumulation of debris around the equipment. In addition, a function test should be conducted to verify whether the equipment is operating normally.

Precautions for the Purchase of Ball Screw Jacks
 

Define the use of demand: First of all, you need to define the specific use of ball screw jacks demand, including the required lifting height, load capacity, operating speed, precision requirements and working environment. These parameters will have a direct impact on the selection and performance of ball screw jacks.

 

Choose the right type of screw: The core component of ball screw jack is the screw, and different types of screws have different characteristics and applicable occasions. Common types of screws are trapezoidal screws, ball screws and planetary roller screws. According to the actual demand for trade-offs, choose the most suitable type of screw.

 

Consider the drive mode: The drive mode of ball screw jacks is mainly manual, electric, hydraulic and pneumatic. When choosing the drive mode, it is necessary to make comprehensive consideration according to the actual needs and working environment.

 

Pay attention to the safety performance: The safety performance of ball screw jacks is crucial. When selecting the type, you need to pay attention to the product safety protection measures, such as overload protection, limit protection, fall protection.

 

Understand the after-sales service: As a mechanical device, ball screw jacks will inevitably fail or be damaged in the process of use. Therefore, when choosing suppliers, it is very important to know their after-sales service policy and technical support capabilities.

 

Refer to the market price: When selecting ball screw jacks, the price is also a factor that can not be ignored. Need to weigh according to the budget and actual needs, choose the more cost-effective products.

 

Pay attention to the installation and maintenance: The installation and maintenance of ball screw jacks have an important impact on their performance and life. When selecting the type, you need to consider factors such as the installation size, weight and maintenance requirements of the product.

The Production Process of Ball Screw Jacks
 

 

Material Preparation: Selection of appropriate materials and necessary pre-treatment are the basis for manufacturing high quality Ball Screws.


Rough machining: Remove the excess material by turning, milling and other processes to form a rough shape.


Semi-finish machining: Further processing of Ball Screws to make their size and shape closer to the final requirements.


Finishing: Grinding, polishing and other processes to further improve the surface quality and accuracy of the ball screw.


Special Processing: For ball screws with special requirements, heat treatment processes such as quenching and tempering may be required to improve their hardness and wear resistance. At the same time, the processing temperature, cutting speed and other parameters are strictly controlled to ensure the processing quality and efficiency.

 

Our Factory

 

Dezhou Jinmai Machinery Equipment Co., Ltd. is one of the early manufacturers in the field of transmission equipment in North China, with the development and growth of China's chemical equipment, conveying equipment, mining equipment industry and long-term cooperation with major equipment manufacturing research units, relying on their own innovative product technology research and development, the company's business continues to grow and provide excellence for many large and medium-sized equipment manufacturing enterprises in China Quality transmission equipment and services.


The company has all kinds of advanced production equipment and inspection equipment 50 sets, a young design and manufacturing team for product quality escort, has a high reputation in the industry. "Xurui brand" reducer in the selection of materials, materials and processing technology is unequivocal. Since 2018, our company has been implementing the real-name responsibility system for the production of product parts, who produces, who is responsible, effectively improving product quality.

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productcate-1-1

 

 
FAQ
 

Q: What is the main working principle of the ball screw jack?

A: The ball screw jack converts the rotational motion of the ball screw into the linear motion of the slider, and is mainly composed of a screw, a nut, a steel ball, a preload plate, a reverser, a dust collector, etc. When the ball screw is used as the active body, the nut converts the linear motion according to the lead of the corresponding specification with the rotation angle of the screw.

Q: What are the advantages of the ball screw jack compared with other lifts?

A: The ball screw jack has the advantages of small driving torque, high transmission efficiency (2-4 times that of ordinary screw lifts), sensitive transmission, high positioning accuracy, good synchronization performance, and high-speed feeding.

Q: In what fields are ball screw jacks used?

A: Ball screw jacks are widely used in industrial fields such as machinery manufacturing, metallurgy, and chemical industry, as well as automated production lines, medical equipment, and logistics distribution.

Q: Why does the ball screw jack heat up and leak oil?

A: The causes of heating and oil leakage may include unreasonable material matching, poor surface quality of meshing friction surface, incorrect selection of lubricant addition, poor assembly quality and use environment, etc.

Q: How to solve the heating and oil leakage problems of ball screw jacks?

A: It can be solved by optimizing material matching, improving the surface quality of meshing friction surface, reasonably selecting lubricant addition, improving assembly quality and improving use environment.

Q: What is the reason for the rapid wear of the worm gear of the ball screw jack?

A: The rapid wear of the worm gear may be caused by incorrect selection, overload operation, poor material of worm gear, poor assembly quality or bad use environment.

Q: How to reduce the wear of the worm gear of the ball screw jack?

A: Correct selection should be made, overload operation should be avoided, high-quality worm gear materials should be selected, assembly quality should be improved and the use environment should be improved.

Q: Why does the transmission pinion of the ball screw jack wear?

A: The wear of the transmission small helical gear is generally related to the amount of lubricant added and the type of oil, especially in the vertically installed reducer. Due to insufficient or lost lubricant, the gear cannot be effectively lubricated.

Q: How to prevent the wear of the transmission small helical gear of the ball screw jack?

A: Ensure that the amount of lubricant is sufficient and choose the appropriate oil, check and replenish the lubricant regularly.

Q: What is the reason for the excessive noise of the traction machine of the ball screw jack?

A: The excessive noise of the traction machine may be caused by the failure of the ball screw, bearing or motor.

Q: How to solve the problem of excessive noise of the traction machine of the ball screw jack?

A: It is necessary to check and repair or replace the faulty parts such as the ball screw, bearing or motor.

Q: What should I do if the ball screw jack is not running smoothly?

A: The unstable operation may be caused by excessive clearance of the ball screw, improper installation or motor failure, and it is necessary to adjust or replace related parts.

Q: What is the reason for the creeping phenomenon of the ball screw jack?

A: The creeping phenomenon may be caused by wear of the ball screw, insufficient grease or motor failure.

Q: How to solve the creeping problem of the ball screw jack?

A: It is necessary to check and repair or replace the ball screw, add or replace the grease, repair or replace the motor, etc.

Q: What will happen if the grease of the ball screw jack is dried up?

A: Grease drying will cause poor lubrication of the ball screw jack, which will affect its normal operation and service life.

Q: How to prevent the grease of the ball screw jack from drying up?

A: Grease should be checked and replenished regularly to ensure that the grease is sufficient and in good condition.

Q: What are the manifestations of motor failure in the ball screw jack?

A: Motor failure may be manifested as motor overheating, excessive motor noise, and motor failure to start normally.

Q: How to deal with motor failure in the ball screw jack?

A: It is necessary to check the motor quality, circuit connection and load conditions, and make corresponding repairs or replacements.

Q: What problems may occur in the control system of the ball screw jack?

A: The control system may fail, the control buttons may malfunction, the controller may not work properly, etc.

Q: How does a ball screw jack work?

A: Ball screw jack: The worm gear acts on the ball screw (via the ball nut), which drives the lead screw. Compared with a mechanical screw jack, this system provides a higher efficiency between input and useful output. In addition, it allows higher drive speeds and is very durable due to the low friction.

We're well-known as one of the leading ball screw jack manufacturers and suppliers in China. If you're going to buy customized ball screw jack, welcome to get quotation from our factory. For price consultation, contact us.

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